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Thermoforming

Film Insert Molding

Film Insert Molding (FIM), also known as In Mold Decorating (IMD) is a new, highly advanced method of applying printed graphics to molded plastic parts. The label is seamlessly integrated into the housing of the part, eliminating the need for post production labeling. FIM can be used to apply clear scratch-resistant hardcoats, logos, text and graphics, in any color or combination of colors, to plastic parts prior to injection molding. The final product is highly durable and ideal for handheld devices, electronic equipment and even point-of-purchase displays.

The FIM Process Illustrated

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label construction diagram

 


Step One

The graphics are printed on special high temperature films. Special inks are used that have been designed to endure the injection molding environment.


 

Step Two

The printed appliqué can be formed into a 3D shape and cut to size. The appliqué is now ready for placement in the mold. Flat appliqués may also be used when forming is not required.


 

Step Three

The appliqué is placed in a mold cavity in which plastic is injected and the appliqué becomes integrated with the new plastic part.


 

Step Four

The part is now completely decorated and final assembly may take place. No secondary decorating is required.

LGI's Insert Molding Capabilities

LGI offers full service injection molding. Resins can be injected behind flat or complex 3D geometry for maximum durability and flexible solutions. In addition, we can assist you with the convoluted process of tool design as well as tool management. Our expertise will save you headaches and valuable lead time. Contact our FIM division for design assistance.

label construction diagram

Typical FIM parts

LGInternational's Thermoforming Products

LGInternational's Thermoforming Options

  • Texture, gloss, matte and UV hardcoat finishes
  • Windows and displays
  • Precision die cutting
  • Metallic, fluorescent, opalescent and phosphorescent inks

 

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