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| Front Panel Overlays : : Overlay Case Studies |
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Power controller unit
Problem: The customer wanted an adhesive-backed control panel label with distinct, easy to find buttons along with multiple clear display windows.
Solution: We used a matt material and added a high gloss hard coat over the display windows and buttons which both removed the matte texture and added scratch resistance. We then embossed the buttons both for visibility and tactile detection. We also selectively die cut the adhesive away from the display windows, holes and buttons.
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Heart defibrillator
Problem: The customer wanted a scratch resistant, matte textured surface with a clear, glossy display window. They also required a solution to the "rainbow effect" that occurred when the screen came in contact with the LCD unit beneath it.
Solution: We back-printed a clear, high gloss material and added a matt texture to the top surface over the printed areas. For added interest we left the numbers glossy as well. Finally, we printed a patterned texture under the display screen to keep it raised above the LCD unit.
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Treadmill Controller
Problem: The customer wanted a contoller for their excercise equipment that would stand up to repeated use without buttons that wear out easily.
Solution: The part was created as a rocker switch assembly, allowing the entire piece to become the switch rather than small buttons prone to wear. The piece was back printed for scratch resistance then thermal formed. Finally, it was injection molded to form a thick, hard plastic rocker switch for the device control unit.
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Sophisticated hearing device
Problem: Provide decorative options that would appeal to a wide range of age groups for the surface of hearing aides, improving the attractiveness of the visible parts.
Solution: We combined vivid digital and screen printing for a variety of age appropriate designs and thermal formed them to create interchangeable covers for optimal end user personalization.
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Automotive indicator panel
Problem: The customer needed an indicator that would only be visible when a problem was detected.
Solution: We applied deadfront technology which uses a specialty ink that appears solid but allows light to shine through it when backlit. The rest of the label used a standard opaque screen print ink. Under normal working conditions, the label appears as an identification label. When the indicator light turns on, a box appears that is lighter than the surrounding area.
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